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| | A '''Charging Station''' is not a [[Battery charger]] which is a component found onboard the vehicle. | | A '''Charging Station''' is not a [[Battery charger]] which is a component found onboard the vehicle. |
| | Rather a Charging Station is a place that can supply electric power to an electric vehicle. | | Rather a Charging Station is a place that can supply electric power to an electric vehicle. |
| − | This can be as simple as a standard 110v or 220v outlet or a [[W:SAE_J1772]] station. | + | This can be as simple as a standard 15Amp 110vac outlet or higher power 220vac outlets, a J1772 stations, or even DC Fast Charge CHAdeMO charging stations. |
| | | | |
| | == J1772 == | | == J1772 == |
| | [[Image:SAE J1772 7058855567.jpg|thumb|left|SAE J1772-2009 EV connector]] | | [[Image:SAE J1772 7058855567.jpg|thumb|left|SAE J1772-2009 EV connector]] |
| − | SAE J1772 is a North American standard for electrical connectors for electric vehicles maintained by the Society of Automotive Engineers and has the formal title "SAE Surface Vehicle Recommended Practice J1772, SAE Electric Vehicle Conductive Charge Coupler”. It covers the general physical, electrical, communication protocol, and performance requirements for the electric vehicle conductive charge system and coupler. The intent is to define a common electric vehicle conductive charging system architecture including operational requirements and the functional and dimensional requirements for the vehicle inlet and mating connector. | + | '''SAE [[W:SAE_J1772]]''' is a North American standard for electrical connectors for electric vehicles maintained by the Society of Automotive Engineers and has the formal title "SAE Surface Vehicle Recommended Practice J1772, SAE Electric Vehicle Conductive Charge Coupler”. It covers the general physical, electrical, communication protocol, and performance requirements for the electric vehicle conductive charge system and coupler. The intent is to define a common electric vehicle conductive charging system architecture including operational requirements and the functional and dimensional requirements for the vehicle inlet and mating connector. |
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| | There are many commercially available J1772 options as well as methods to build your own, such as the [http://code.google.com/p/open-evse/ OpenEVSE Project] - Open Source Design for EVSE. | | There are many commercially available J1772 options as well as methods to build your own, such as the [http://code.google.com/p/open-evse/ OpenEVSE Project] - Open Source Design for EVSE. |
| | + | See [[User:Rjf/Open-EVSE]] for Ryans home built Open-EVSE units. |
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| | {{Clear}} | | {{Clear}} |
| − | === Ryans Open-EVSE === | + | == DC Fast Charge - CHAdeMO == |
| − | All of the OEM Replacement portable units and permanent home installation units appear to cost well over $1000.
| + | [[Image:CHAdeMO Plug VacavilleDavisStDC2.jpg|thumb|right|CHAdeMO Plug]] |
| − | So I decided to look into other options such as building my own.
| + | [[Image:Nissan LEAF Charge Port.jpg|thumb|right|(left) CHAdeMO Charge Port on Nissan Leaf]] |
| − | At this point I have built one of three units.
| + | '''[[W:CHAdeMO]]''' |
| − | I have yet to add true energy monitoring but intend to add that feature.
| + | (sometimes spelled CHΛdeMO) is the trade name of a quick charging method for battery electric vehicles delivering up to 62.5 kW of high-voltage direct current via a special electrical connector. It is proposed as a global industry standard by an association of the same name. |
| − | Stay tuned as I update this information.
| |
| | | | |
| − | ==== Parts List ====
| + | CHAdeMO is an abbreviation of "CHArge de MOve", equivalent to "charge for moving". The name is a pun for O cha demo ikaga desuka in Japanese, translating to English as "How about some tea?", referring to the time it would take to charge a car. CHΛdeMO can charge a car in less than half an hour. |
| − | {| class="wikitable sortable"
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| − | ! Part !! Source !! Cost !! Quantity !! Link
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| − | |-
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| − | | Open EVSE Plus Board w/ integrated power supply || Open EVSE ||$150.00||1|| http://code.google.com/p/open-evse/wiki/Ordering
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| − | |-
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| − | | J-1772 cable, 30 amps (A3435-PEV) || Leviton ||$133.98||1|| http://store.leviton.com/b/5742800011 +$12.19 shipping
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| − | |-
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| − | | 30A AC Plug L6-30 ||Stay Online|| $33.00||1|| http://www.stayonline.com/detail.aspx?ID=15695 ''Good for the plug and an adapter cable''
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| − | |-
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| − | | RELAY GEN PURPOSE DPST 30A 12V (PB486-ND) || Digikey || $13.03||1|| http://www.digikey.com/product-detail/en/T92P7D22-12/PB486-ND/365921
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| − | |-
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| − | | TRANSFORMER GROUND FAULT WIRE LD (582-1018-ND) || Digikey || $10.65||1|| http://www.digikey.com/product-detail/en/CR8420-1000-G/582-1018-ND/1045174
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| − | |-
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| − | | BOX NEMA ECONOMY 5.9X5.9X3.54 (377-1787-ND) || Digikey || $20.62||1e|| http://www.digikey.com/product-detail/en/NBF-32210/377-1787-ND/2328559
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| − | |-
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| − | | PANEL INTERNAL 4.9" X 4.9" (377-1939-ND) || Digikey || $4.80||1e|| http://www.digikey.com/product-detail/en/NBX-10984/377-1939-ND/439528
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| − | |-
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| − | | BOX ABS 7.62X4.47X2.47" TR BL (HM1056-ND) || Digikey || $9.35||1e|| http://www.digikey.com/product-detail/en/1591XXETBU/HM1056-ND/2094794 ''Alternate Enclosure'' [http://www.digikey.com/product-detail/en/1591XXDTBU/HM1055-ND/2094793 6.0x3.3x2.0 $7.23] [http://www.digikey.com/product-detail/en/1591XXCTBU/HM1053-ND/2094791 4.8x2.6x1.6 $5.40]
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| − | |-
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| − | | 2" plastic 4-40 M-F standoffs (4813K-ND) || Digikey || $0.63||8|| http://www.digikey.com/product-detail/en/4813/4813K-ND/255350 [http://www.digikey.com/product-detail/en/4800/4800K-ND/255337 7/16"]
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| − | |-
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| − | | Terminal Blocks - Barrier Blocks || Digikey || ~$5.00||2|| '''[http://www.digikey.com/product-detail/en/39100-1004/WM15910-ND/809417 euro 4x 30A 10-18AWG $1.77]''' [http://www.digikey.com/product-detail/en/0391001104/WM5050-ND/2709057 euro 4x 30A 10-18AWG $1.49] [http://www.digikey.com/product-detail/en/0391001003/WM15908-ND/894440 euro 3x 30A 10-18AWG $1.31] <s>[http://www.digikey.com/product-detail/en/38280-0105/WM5818-ND/362427 Barrier Block 5x 50A 6AWG $12.85]</s>
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| − | |-
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| − | | FUSEHOLDER 1/4" 30A 250V PNL MNT (283-2850-ND) || Digikey || $3.69||2f|| http://www.digikey.com/product-detail/en/BK%2FHKP-R/283-2850-ND/1024094
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| − | |-
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| − | | FUSE BLOCK 3AG 1POS SOLDER (F1497-ND) || Digikey || $1.13||2f|| http://www.digikey.com/product-detail/en/03540001ZXGY/F1497-ND/553961
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| − | |-
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| − | | FUSE 250V SLO-BLO 3AB 30A (F1779-ND) || Digikey || $1.68||2f|| http://www.digikey.com/product-detail/en/0326030.MXP/F1779-ND/778640
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| − | |-
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| − | | CIR BRKR THRM 30A PUSH-RESET (302-1268-ND) || Digikey || $5.37||2f|| http://www.digikey.com/product-detail/en/1658-G21-01-P10-30A/302-1268-ND/659615 ''Replaces Fuses''
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| − | | CONN TERMINAL STRIP 4CIRC 10MM (WM15910-ND) 10-18WG||Digikey || $1.77||2c || http://www.digikey.com/product-detail/en/39100-1004/WM15910-ND/809417
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| − | |-
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| − | | CONN TERMINAL STRIP 4CIRC 12MM (WM7725-ND) 8-20AWG||Digikey || $1.94||2c || http://www.digikey.com/product-detail/en/39100-1204/WM7725-ND/1280576
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| − | | STANDOFF M/F HEX 4-40 NYL .250"L (4800K-ND) || Digikey || $0.397||8(10) || http://www.digikey.com/product-detail/en/4800/4800K-ND/255337
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| − | |-
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| − | | STANDOFF M/F HEX 4-40 NYL .500"L (4802K-ND) || Digikey || $0.442||0 ||
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| − | http://www.digikey.com/product-detail/en/4802/4802K-ND/255339
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| − | |-
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| − | | STANDOFF M/F HEX 4-40 NYL 1.00"L (4806-ND) || Digikey || $0.476||0 || http://www.digikey.com/product-detail/en/4806/4806K-ND/255343
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| − | |-
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| − | | STANDOFF M/F HEX 4-40 NYL 2.00"L (4813K-ND) || Digikey || $0.528||4(10) || http://www.digikey.com/product-detail/en/4813/4813K-ND/255350
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| − | |-
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| − | | HEX NUT 1/4" 4-40 100/PK (H216-ND) || Digikey ||$0.0149||100|| http://www.digikey.com/product-detail/en/HNZ%20440/H216-ND/5738
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| − | |-
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| − | | MACHINE SCREW PAN PHILLIPS 4-40 (H542-ND) || Digikey ||$0.0886||100|| http://www.digikey.com/scripts/dksearch/dksus.dll?keywords=NY+PMS+440+0025+PH
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| − | |-
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| − | | AdaFruit RGB LCD Shield kit || AdaFruit || $24.95||1d|| http://adafruit.com/products/714 or http://adafruit.com/products/716
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| − | |-
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| − | | Premium Female/Female Jumper Wires - 40 x 6" || AdaFruit || $6.95||1d|| https://www.adafruit.com/products/266 ''(Handy if adding a display)''
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| − | |-
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| − | | Liquid Tight Strain Relief || Alliedelec|| $3.20||2|| '''[http://www.alliedelec.com/search/productdetail.aspx?SKU=70075265 11-21 mm]''' or [http://www.alliedelec.com/search/productdetail.aspx?SKU=70075264 14-25 mm] or [http://www.alliedelec.com/search/productdetail.aspx?SKU=70074437 14-25 mm black]
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| − | |-
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| − | | Nut for Strain Reliev || Alliedelec|| $0.68||2|| [http://www.alliedelec.com/search/productdetail.aspx?SKU=70075291 PG-29 Nut Grey] or [http://www.alliedelec.com/search/productdetail.aspx?SKU=70074451 PG-29 Nut Black]
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| − | |-
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| − | | Shipping costs DigiKey, AdaFruit, StayOnline || ||~$25.00||1||
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| − | |-
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| − | | Crimp Connectors/PCB connectors || various ||~$10.00||1||
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| − | |-
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| − | | Hardware (nuts & bolts) || various || ~$5.00||1||
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| − | |-
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| − | | USBtinyISP AVR Programmer Kit-USB SpokePOV Dongle || AdaFruit || $22.00||?|| http://www.adafruit.com/products/46 ''(Optional)''
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| − | |}
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| − | | |
| − | ==== Parts Cost ====
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| − | Parts for 1 to 3+ builds
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| − | * $150.00 - OpenEVSE 1x v4 plus
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| − | * $293.42 - leviton.com - 2x 30 Amp J1772 Connector with 25 Ft. Cord
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| − | * $ 80.64 - stayonline.com - 2x L6-30 Cord 6 Feet
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| − | * $188.00 - digikey.com - Relays, Breakers, Current Sensors, Enclosures
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| − | * $25.00 - adafruit.com - 1x RGB LCD Shield Kit w/ 16x2 Character Display
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| − | * $ 36.30 - alliedelec.com - 4x Strain Relief, 10x Nuts
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| − | * $ 73.04 - digikey.com - Stand Offs, Screws, Nuts, Terminal Blocks
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| − | * $853.96 - Total
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| − | ----
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| − | * $50.00 - adafruit.com - 2x RGB LCD Shield Kit w/ 16x2 Character Display
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| − | * $300.00 - OpenEVSE 2x v4 plus
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| − | * $150.00 - leviton.com - 1x 30 Amp J1772 Connector with 25 Ft. Cord
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| − | * $ 40.00 - stayonline.com - 1x L6-30 Cord 6 Feet
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| − | * $1393.96 - Total including Remaining parts for 3 units '''(464.65 each)'''
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| − | | |
| − | ==== Assembly ====
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| − | [[Image:OpenEVSE Plus board.jpg|thumb|left|600px|Labelled OpenEVSE Board.<table width=100%><tr>
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| − | <td>(top left )(6Pins) ISP = ??Unknown?? Programming header
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| − | <br>(top right)(4Pins) I2C = Connection for Display
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| − | <br>
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| − | <br>(left) AC Test 2 (Connect to AC Input, after relay) ??Confirm??
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| − | <br>(left) AC Test 1
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| − | <br>(left) AC Line 2 (Connect to AC Input, after fuse)
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| − | <br>(left) AC Line 1
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| − | </td>
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| − | <td>(right) (2Pins) FTDI ??Unknown??
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| − | <br>(right) K1772 Pilot (???? colored wire)
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| − | <br>(right) Ground
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| − | <br>(right) Relay Coil 12v (To Relay, polarity does not matter)
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| − | <br>(right) Relay Coil 12v
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| − | <br>(right) (2Pins) CT coil ??Unknown??
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| − | <br>(right) (2Pins) CT Self Test (future) ??Unknown??
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| − | </td></tr></table>
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| − | ]]
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| − | | |
| − | [[Image:OpenEVSE Plus board bottom.jpg|thumb|Back side of OpenEVSE]]
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| − | | |
| − | [[Image:OpenEVSE Display.jpg|thumb|Display Pins near buttons, (Pin3=Yellow, Pin4=Green, Pin5_to_Pin4, 6,Space,7,8,9,10, Pin11=Red, Pin12=Orange)]]
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| − | | |
| − | [[Image:OpenEVSE Display Connection.jpg|thumb|Display connects to 4 "IC2" pins. (Red, Orange, Yellow, Green (Corner of Board))]]
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| − | | |
| − | {{Clear}}
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| − | ==== Build Photos ====
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| − | <Gallery>
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| − | Image:20121220 003836.jpg|1
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| − | Image:20121220 005325.jpg|2
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| − | Image:20121220 005351.jpg|3
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| − | Image:20121220 013540.jpg|4
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| − | Image:20121220 013644.jpg|5 strike
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| − | Image:20121220 013649.jpg|6
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| − | Image:20121220 073516.jpg|7
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| − | Image:20121220 074444.jpg|8
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| − | Image:20121220 084752.jpg|9
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| − | Image:20121220 090424.jpg|10
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| − | Image:20121220 092011.jpg|11
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| − | Image:20121220 093918.jpg|12
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| − | Image:20121220 093931.jpg|13
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| − | Image:20121220 094007.jpg|14
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| − | Image:20121220 094353.jpg|15
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| − | Image:20121220 094421.jpg|16
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| − | Image:20121220 094550.jpg|17
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| − | </Gallery>
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| | [[Category:BEV components]] | | [[Category:BEV components]] |
